Laser Cladding Services

What is laser Cladding?

Laser cladding is an advanced process used to add high-quality metallic coatings to the surface of materials, improving properties such as wear resistance, corrosion resistance and thermal stability. This cladding process involves using a focused laser beam to melt and fuse a cladding material such as powder or wire to the surface of the component. The result is a durable and strong surface coating that enhances performance without changing the core properties of the material. The technique is both efficient and precise, making it ideal for industries like aerospace, automotive, energy and where high-performance coatings are essential for optimal performance and durability. 

A key advantage of laser cladding is that it applies metal cladding with minimal heat loss and retains its strength over the rest of the material. It can also be used in additive manufacturing, allowing for the creation of detailed shapes with high precision. Material cladding is commonly used to repair worn parts, restoring them to their original condition. Depending on what the application requires, this process can use a variety of cladding materials, such as aluminum cladding, stainless steel, and other metals. 

Laser cladding provides excellent control over the thickness of metal coatings, making it both cost-effective and efficient for a variety of applications. Whether it is used on tools, machinery, or automotive parts, laser cladding helps improve durability and extend the life of these components. This flexible method is a great solution for industries that require high-quality surface treatments, deliver consistent results, and reduce waste.

CASE studies

Category: Laser Cutting, Sheet Metal Fabrication, Turnkey Solution

This project involved designing and fabricating custom wall-mounted steel panels for Raheja Developers, featuring intricate laser-cut marine life art with a rustic patina finish.
Upload CAD files here.
File types: 3DM, 3DXML, 3MF, AI, DXF, EPS, IGES, IGS, IPT, OBJ, PDF, PRT, SAT, SLDPRT, STEP, STL, STP, SVG

Durable Laser Surface Cladding Services

To achieve superior surface protection and restoration, we utilize advanced laser cladding technology combined with 6-axis industrial robots. Our laser cladding process applies metallic coatings with a high degree of precision, forming a metallurgical bond that enhances the material’s surface properties such as corrosion resistance, wear resistance, and heat resistance.

Our robot-controlled laser cladding is ideal for processing complex parts and surfaces, delivering uniform and consistent results across a range of materials, including stainless steel, nickel alloys, and cobalt-based alloys. The 6-axis robot enables precision cladding, ensuring the application of accurate, controlled layers on intricate shapes and hard-to-reach areas.

Whether for repairing worn components or improving the surface of new parts, our laser cladding services guarantee high-quality results with minimal thermal distortion. From custom repairs to large-scale production, we offer reliable, precise laser cladding solutions tailored to your specifications.

Our robotic Fiber Laser Cladding Capabilities

System Type

Robotic

Max Laser Power

6 kW

Laser Spot Size

1 - 5 mm

Layer Width

5 mm

Single Pass Layer

1 mm

Max Part Size

1800 x 1000 x 500 mm

Min Part Size

100 x 100 x 5 mm (Wall Thickness)

Part Qty

1 - 1,00,000

Minimum Lead Time

5 Days

Standard Lead time

15 Days

Materials Suitable for Cladding: Nickel-based alloys, Cobalt-based alloys, Stainless steel, Tungsten carbide (WC) composites, Chromium carbide (CrC) composites, Titanium alloys, Aluminum alloys, Inconel, Molybdenum, Copper alloys, Iron-based alloys, Bronze, Hastelloy, Stellite

Auxiliary Support: Machining

Laser Cladding Compatible Materials

Our facility specializes in laser cladding, a process that enhances surface properties like wear resistance, corrosion protection, and heat tolerance by applying a protective metallic coating. Using advanced laser cladding technology, we ensure strong, metallurgical bonds with minimal heat-affected zones. The table below illustrates the compatibility of various materials for laser cladding, providing information on suitable materials and the expected bonding strength.

Laser Cladding Compatibility Table: This table displays material compatibility with laser cladding, offering a guide to the materials best suited for surface enhancement and protection.

Laser Cladding Compatibility Table

Material

Cladding Suitability

Wear Resistance Improvement

Notes

Stainless Steel

High

High

Excellent for corrosion resistance and hardness

Carbon Steel

High

Medium

Improves wear resistance but requires preheating

Tool Steel

Very High

Very High

Provides exceptional surface hardness and durability

Inconel

Very High

Very High

Ideal for high-temperature and corrosive environments

Titanium

Medium

High

Suitable for lightweight, corrosion-resistant coatings

Aluminum Alloys

Low

Medium

Limited suitability due to high thermal conductivity

Nickel-Based Alloys

Very High

Very High

Excellent wear and corrosion protection

Cobalt Alloys

Very High

High

Great for high-temperature and wear-resistant coatings

Cast Iron

Medium

Medium

Requires controlled cladding to avoid cracking

Copper Alloys

Low

Low

Not typically recommended due to high reflectivity

Bronze

Low

Low

Limited improvement, often unsuitable for cladding

Magnesium

Low

Low

Difficult to clad due to flammability concerns

Legend:

  • Cladding Suitability: Indicates how well the material responds to laser cladding (Very High, High, Medium, Low).
  • Wear Resistance Improvement: Shows the expected improvement in wear resistance after cladding (Very High, High, Medium, Low).

wide range of materials to choose from

CR Steel

HR Steel

Stainless Steel

Aluminium

Galvanized

Spring Steel

Copper

Brass

Titanium

Zinc

Inconel

Gold

Silver

Acrylic

Polycarbonate

ABS

Delrin

Plywood

MDF

Cardboard

Cork

Foam

Felt

Sapphire Glass

Rubber

Vinyl

Textile

Leather