Laser cladding is an advanced process used to add high-quality metallic coatings to the surface of materials, improving properties such as wear resistance, corrosion resistance and thermal stability. This cladding process involves using a focused laser beam to melt and fuse a cladding material such as powder or wire to the surface of the component. The result is a durable and strong surface coating that enhances performance without changing the core properties of the material. The technique is both efficient and precise, making it ideal for industries like aerospace, automotive, energy and where high-performance coatings are essential for optimal performance and durability.
A key advantage of laser cladding is that it applies metal cladding with minimal heat loss and retains its strength over the rest of the material. It can also be used in additive manufacturing, allowing for the creation of detailed shapes with high precision. Material cladding is commonly used to repair worn parts, restoring them to their original condition. Depending on what the application requires, this process can use a variety of cladding materials, such as aluminum cladding, stainless steel, and other metals.
Laser cladding provides excellent control over the thickness of metal coatings, making it both cost-effective and efficient for a variety of applications. Whether it is used on tools, machinery, or automotive parts, laser cladding helps improve durability and extend the life of these components. This flexible method is a great solution for industries that require high-quality surface treatments, deliver consistent results, and reduce waste.
Category: Laser Cutting, Sheet Metal Fabrication, Turnkey Solution
To achieve superior surface protection and restoration, we utilize advanced laser cladding technology combined with 6-axis industrial robots. Our laser cladding process applies metallic coatings with a high degree of precision, forming a metallurgical bond that enhances the material’s surface properties such as corrosion resistance, wear resistance, and heat resistance.
Our robot-controlled laser cladding is ideal for processing complex parts and surfaces, delivering uniform and consistent results across a range of materials, including stainless steel, nickel alloys, and cobalt-based alloys. The 6-axis robot enables precision cladding, ensuring the application of accurate, controlled layers on intricate shapes and hard-to-reach areas.
Whether for repairing worn components or improving the surface of new parts, our laser cladding services guarantee high-quality results with minimal thermal distortion. From custom repairs to large-scale production, we offer reliable, precise laser cladding solutions tailored to your specifications.
System Type
Robotic
Max Laser Power
6 kW
Laser Spot Size
1 - 5 mm
Layer Width
5 mm
Single Pass Layer
1 mm
Max Part Size
1800 x 1000 x 500 mm
Min Part Size
100 x 100 x 5 mm (Wall Thickness)
Part Qty
1 - 1,00,000
Minimum Lead Time
5 Days
Standard Lead time
15 Days
Materials Suitable for Cladding: Nickel-based alloys, Cobalt-based alloys, Stainless steel, Tungsten carbide (WC) composites, Chromium carbide (CrC) composites, Titanium alloys, Aluminum alloys, Inconel, Molybdenum, Copper alloys, Iron-based alloys, Bronze, Hastelloy, Stellite
Auxiliary Support: Machining
Our facility specializes in laser cladding, a process that enhances surface properties like wear resistance, corrosion protection, and heat tolerance by applying a protective metallic coating. Using advanced laser cladding technology, we ensure strong, metallurgical bonds with minimal heat-affected zones. The table below illustrates the compatibility of various materials for laser cladding, providing information on suitable materials and the expected bonding strength.
Laser Cladding Compatibility Table: This table displays material compatibility with laser cladding, offering a guide to the materials best suited for surface enhancement and protection.
Laser Cladding Compatibility Table
Material | Cladding Suitability | Wear Resistance Improvement | Notes |
Stainless Steel | High | High | Excellent for corrosion resistance and hardness |
Carbon Steel | High | Medium | Improves wear resistance but requires preheating |
Tool Steel | Very High | Very High | Provides exceptional surface hardness and durability |
Inconel | Very High | Very High | Ideal for high-temperature and corrosive environments |
Titanium | Medium | High | Suitable for lightweight, corrosion-resistant coatings |
Aluminum Alloys | Low | Medium | Limited suitability due to high thermal conductivity |
Nickel-Based Alloys | Very High | Very High | Excellent wear and corrosion protection |
Cobalt Alloys | Very High | High | Great for high-temperature and wear-resistant coatings |
Cast Iron | Medium | Medium | Requires controlled cladding to avoid cracking |
Copper Alloys | Low | Low | Not typically recommended due to high reflectivity |
Bronze | Low | Low | Limited improvement, often unsuitable for cladding |
Magnesium | Low | Low | Difficult to clad due to flammability concerns |
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