Laser cladding is a modern technique that applies high-quality metallic coatings to surfaces, improving critical properties such as wear resistance, corrosion resistance and thermal stability. This innovative process uses a focused laser beam to melt and attach cladding materials such as powder or wire to the surface of components. The result is a strong and durable coating that enhances performance while preserving the core structure of the material.
The process is highly efficient and precise, making it a top choice for industries such as aerospace, automotive and energy, where high-performance coatings are required. A key advantage of laser cladding is its ability to reduce heat loss during use, ensuring that the strength and integrity of the base material is maintained. In addition, this addition can be used in manufacturing, enabling the creation of complex shapes with exceptional precision. Laser cladding is widely used to restore worn parts to their original condition, offering a cost-effective and durable solution. Depending on the requirements, a variety of cladding materials can be used, including aluminum, stainless steel, and other specialty alloys.
This method offers excellent control over coating thickness, ensuring consistent results across all applications. From tools and industrial machinery to automotive components, laser cladding significantly increases durability and extends the life of critical parts. Its versatility and efficiency make it an indispensable solution for industries that demand high-quality surface treatments and reduce material waste. Laser cladding is more than just a coating process; it is a game changer for industries that focus on performance, reliability, and precision.
Category: Laser Cutting, Sheet Metal Fabrication, Turnkey Solution
To achieve superior surface protection and restoration, we utilize advanced laser cladding technology combined with 6-axis industrial robots. Our laser cladding process applies metallic coatings with a high degree of precision, forming a metallurgical bond that enhances the material’s surface properties such as corrosion resistance, wear resistance, and heat resistance.
Our robot-controlled laser cladding is ideal for processing complex parts and surfaces, delivering uniform and consistent results across a range of materials, including stainless steel, nickel alloys, and cobalt-based alloys. The 6-axis robot enables precision cladding, ensuring the application of accurate, controlled layers on intricate shapes and hard-to-reach areas.
Whether for repairing worn components or improving the surface of new parts, our laser cladding services guarantee high-quality results with minimal thermal distortion. From custom repairs to large-scale production, we offer reliable, precise laser cladding solutions tailored to your specifications.
System Type
Robotic
Max Laser Power
6 kW
Laser Spot Size
1 - 5 mm
Layer Width
5 mm
Single Pass Layer
1 mm
Max Part Size
1800 x 1000 x 500 mm
Min Part Size
100 x 100 x 5 mm (Wall Thickness)
Part Qty
1 - 1,00,000
Minimum Lead Time
5 Days
Standard Lead time
15 Days
Materials Suitable for Cladding: Nickel-based alloys, Cobalt-based alloys, Stainless steel, Tungsten carbide (WC) composites, Chromium carbide (CrC) composites, Titanium alloys, Aluminum alloys, Inconel, Molybdenum, Copper alloys, Iron-based alloys, Bronze, Hastelloy, Stellite
Auxiliary Support: Machining
Our facility specializes in laser cladding, a process that enhances surface properties like wear resistance, corrosion protection, and heat tolerance by applying a protective metallic coating. Using advanced laser cladding technology, we ensure strong, metallurgical bonds with minimal heat-affected zones. The table below illustrates the compatibility of various materials for laser cladding, providing information on suitable materials and the expected bonding strength.
Laser Cladding Compatibility Table: This table displays material compatibility with laser cladding, offering a guide to the materials best suited for surface enhancement and protection.
Laser Cladding Compatibility Table
Material | Cladding Suitability | Wear Resistance Improvement | Notes |
Stainless Steel | High | High | Excellent for corrosion resistance and hardness |
Carbon Steel | High | Medium | Improves wear resistance but requires preheating |
Tool Steel | Very High | Very High | Provides exceptional surface hardness and durability |
Inconel | Very High | Very High | Ideal for high-temperature and corrosive environments |
Titanium | Medium | High | Suitable for lightweight, corrosion-resistant coatings |
Aluminum Alloys | Low | Medium | Limited suitability due to high thermal conductivity |
Nickel-Based Alloys | Very High | Very High | Excellent wear and corrosion protection |
Cobalt Alloys | Very High | High | Great for high-temperature and wear-resistant coatings |
Cast Iron | Medium | Medium | Requires controlled cladding to avoid cracking |
Copper Alloys | Low | Low | Not typically recommended due to high reflectivity |
Bronze | Low | Low | Limited improvement, often unsuitable for cladding |
Magnesium | Low | Low | Difficult to clad due to flammability concerns |
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