FDM 3D PRINTING

What is FDM 3d Printing?

FDM 3D printing is a reliable and efficient method for creating three-dimensional objects by layering thermoplastic materials like PLA, ABS, PETG, and nylon. Using advanced Fused Deposition Modeling (FDM) technology, this process builds up each layer precisely, resulting in durable, functional, and accurate 3D-printed parts. This technique is perfect for producing prototypes, custom components, and low-volume production parts while keeping costs low. 

A major advantage of FDM 3D printing is its ability to use a variety of materials, including PLA, ABS, PETG, and nylon. These materials make it a popular choice for industries such as product development, automotive, aerospace, medical devices, and consumer goods. FDM printing is especially good at creating complex shapes and functional prototypes, jigs, and fixtures that are hard or expensive to produce using traditional methods. 

FDM 3D printing also allows for rapid prototyping, making it easier to quickly make changes and improvements to designs without long delays. This is helpful for industries that need fast results. Additionally, FDM 3D printing creates less material waste compared to traditional manufacturing, making it an eco-friendly option for small to medium production runs. The ability to use materials like PLA, ABS, PETG, and nylon to create durable, precise parts quickly and cost-effectively makes FDM 3D printing an excellent solution for many industries. 

CASE studies

Category: Laser Cutting, Sheet Metal Fabrication, Turnkey Solution

This project involved designing and fabricating custom wall-mounted steel panels for Raheja Developers, featuring intricate laser-cut marine life art with a rustic patina finish.
Upload CAD files here.
File types: 3DM, 3DXML, 3MF, AI, DXF, EPS, IGES, IGS, IPT, OBJ, PDF, PRT, SAT, SLDPRT, STEP, STL, STP, SVG

State-of-the-Art FDM 3D Printing Solutions

To ensure top-quality 3D printing results, we utilize advanced Fused Deposition Modeling (FDM) technologies, including standalone FDM systems, each tailored for specific materials and applications to deliver consistent accuracy and strength.

Our FDM 3D printing capabilities provide high-speed, precise layer deposition, especially suited for creating durable parts with a variety of thermoplastics such as PLA, ABS, and PETG. The process is highly efficient, minimizing material waste, making it ideal for functional prototyping and manufacturing applications that require robustness and dimensional accuracy.

For applications involving larger geometries or more complex structures, our standalone FDM systems excel. With advanced temperature control and extrusion precision, it’s perfect for producing parts with intricate details and varied material properties, ensuring reliable, high-quality results for every print.

Our services guarantee high-precision 3D printing across a range of material types, part sizes, and production volumes. Whether for customized prototypes, tooling, or low-volume production, we offer reliable, precise FDM 3D printing solutions to meet your specific needs.

Our FDM 3D Printing Capabilities

Build Volume

200 x 200 x 300 mm

Layer Resolution

0.05 - 0.5 mm

Positioning Accuracy

0.1 - 0.5 mm

Nozzle Diameter

0.2 - 1 mm

Printing Temperatures

180°C - 300°C

Bed Temperatures

60°C - 110°C

Min Part Size

3 x 3 x 0.6 mm

Part Qty

1 - 10,000

Minimum Lead Time

Next Day

Standard Lead time

3 Days

Materials for FDM 3D Printing: PLA, ABS, PETG, Nylon, TPU, TPE, Polycarbonate (PC), PEEK, ASA, HIPS, Carbon-fiber reinforced filament, Wood-filled filament, Metal-filled filament

FDM 3D Printing Compatible Materials

We provide Fused Deposition Modeling (FDM) 3D printing services using advanced extrusion-based systems, delivering accurate, high-quality 3D prints with a wide range of thermoplastic materials. Whether it’s prototypes, functional parts, or custom designs, our FDM printing ensures strength and precision across various geometries and applications. The table below outlines the compatibility of different materials with FDM 3D printing, highlighting the suitability for various use cases and the expected performance characteristics.

FDM 3D Printing Compatibility Table: This table shows how different materials interact with the FDM printing process, providing insights into the material properties, durability, and print quality.

Material

Ease of Printing

Durability

Surface Finish

Applications

Notes

PLA (Polylactic Acid)

Easy

Medium

Good

Prototyping, Toys, Architectural Models

Low heat resistance, eco-friendly, suitable for beginners

ABS (Acrylonitrile Butadiene Styrene)

Moderate

High

Medium

Functional Prototypes, Automotive Parts

Requires heated bed, emits fumes, strong and impact-resistant

PETG (Polyethylene Terephthalate Glycol)

Easy

High

Good

Mechanical Parts, Containers

Strong, chemical resistant, ideal for functional parts

Nylon (Polyamide)

Difficult

Very High

Medium

Gears, Hinges, Wear-Resistant Components

Flexible and tough, moisture-sensitive, requires high print temperatures

TPU (Thermoplastic Polyurethane)

Moderate

Medium

Good

Flexible Parts, Phone Cases, Wearables

Flexible and elastic, best for parts requiring flexibility

PC (Polycarbonate)

Difficult

Very High

Medium

High-strength, Engineering Components

Requires high-temperature settings, strong and durable

HIPS (High Impact Polystyrene)

Moderate

Medium

Good

Support Structures, Prototypes

Often used as a dissolvable support material for dual extrusion

ASA (Acrylonitrile Styrene Acrylate)

Moderate

High

Medium

Outdoor Applications, Automotive Parts

UV-resistant, weatherproof, ideal for outdoor use

PVA (Polyvinyl Alcohol)

Easy

Low

N/A

Support Material

Water-soluble, used for support structures in complex prints

Wood-filled PLA

Easy

Medium

Wood-like Texture

Decorative Items, Art

Provides a wood-like finish, requires low-temperature settings

Carbon-fiber Filled Filaments

Moderate

Very High

Rough

High-strength, Lightweight Parts

Strong, lightweight, but can be abrasive to the nozzle